Wear-resistant and corrosion-resistant slurry pumps: the preferred partner for industrial applications In today's industrial world, fluid transfer is a vital task. Whether it is mining, metallurgy, po...
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Self-priming pumps operate using a combination of centrifugal force and a unique design feature that allows them to handle air and fluid mixtures effectively. Here’s a brief overview of how they function:
Initial Fill: When started, the pump may need to be filled with liquid. Once filled, it can begin to create suction.
Fluid Movement: As the impeller spins, it creates a low-pressure area, drawing liquid into the pump while simultaneously expelling any air trapped in the system.
Continuous Operation: Once primed, the pump can maintain suction even if the fluid level drops or if there is air in the suction line. It can effectively manage both fluid and air, which is a key advantage over standard centrifugal pumps。
Self-priming pumps are versatile and can be used in various applications, including:
Water Transfer: Ideal for transferring water from wells, tanks, or other sources, especially when the water level fluctuates.
Sewage and Wastewater: Commonly used in wastewater treatment plants and sewage systems to handle liquids containing solids and gases.
Chemical Processing: Useful in industries that require the movement of corrosive or viscous fluids, as they can handle a wide range of liquids.
Irrigation: Employed in agricultural applications for pumping water from rivers or reservoirs to fields.
Ease of Use: Self-priming pumps eliminate the need for manual priming, making them user-friendly and efficient.
Versatility: They can handle various fluids, including those with solids or gases, expanding their application range.
Cost-Effective: Reducing the need for additional equipment for priming can lower overall costs in many systems.
Reliability: These pumps are designed to function in conditions where traditional pumps might fail, providing consistent performance.
Self-priming pumps are a valuable asset in many industries due to their unique ability to handle fluid and air mixtures without manual intervention. Their efficiency, reliability, and versatility make them an choice for various applications, from water transfer to chemical processing. Understanding how these pumps work and their benefits can help users make informed decisions when selecting the right pump for their needs.
To ensure the normal operation of the self-priming pump, the following points should be noted:
1. Install the pump as close to the water source as possible.
2. Keep the total length of the suction pipe within 25 feet (7.6 meters).
3. Use a suction line that matches the size of the pump inlet flange.
4. Do not install a foot valve on the suction line.
5. For smooth water intake, position the suction inlet at least 1.5D above the bottom of the container.
6. Install a drain valve and drain line at a high point in the discharge line to allow air to be expelled easily.
The performance curve of a self-priming pump typically displays not only the pump's operating performance but also the self-priming time curve. When determining the pump model based on flow rate, head, and speed, the self-priming time can be directly identified. Just as performance varies with changes in speed and impeller diameter, self-priming time also changes with these parameters. The self-priming height, fluid-specific gravity, and inlet pipe diameter directly affect self-priming time.
Self-Priming Height (Static Suction Lift)
The higher the self-priming height, the more air needs to be expelled, resulting in longer self-priming time. For instance, a pump with a 13-inch impeller requires 18 seconds of self-priming time at a lift height of 10 feet (3 meters), whereas at a self-priming height of 15 feet (4.6 meters), it takes 30 seconds.
Specific Gravity
The greater the specific gravity of the medium, the longer the required self-priming time. For example, a medium with a specific gravity of 1.4 takes the same self-priming time of 26 seconds at a lift of 10 feet (3 meters) as water (specific gravity 1.0) at 14 feet (4.3 meters). (For specific gravities less than 1.0, calculations are made as if the specific gravity were 1.0.) Since the actual limit for self-priming height is 20 feet (6.1 meters), when the specific gravity exceeds 1.0, the actual high self-priming height can be calculated by dividing the limit of 20 feet (6.1 meters) by the specific gravity. For example: 20 feet (6.1 meters) ÷ 1.4 = 14.3 feet (4.4 meters).
Inlet Pipe Diameter
The principle of self-priming is to expel air from the inlet pipe, thereby obtaining self-priming capability. The self-priming curve is based on the self-priming height in the inlet pipe and the air contained in the horizontal section of the pipe 3 feet (1 meter) before the pump inlet. According to the graph, if the self-priming height is 10 feet (3 meters) and the horizontal pipe before the pump inlet is 3 feet (1 meter), the internal air volume is 1150 cubic inches. If the horizontal pipe before the pump inlet is extended to 9 feet, the internal air volume will increase by 500 cubic inches. Therefore, the self-priming time will become 1650/1150 × 18 seconds = 26 seconds, which is 8 seconds longer than the standard self-priming time.
Jiangsu Feixiang Pump Manufacturing Co., Ltd. was founded in the 1980s. In 2001, Jiangsu Feixiang Pump Manufacturing Co., Ltd. was established by the Company Law. The company integrates scientific research, design, production, operation and service, and its corporate nature is a limited liability. It is now a member factory of the sound material resources network of Sinopec Group Corporation, a satisfactory network member factory of refining supplies and accessories of China National Petroleum Corporation, a key enterprise in the high-tech intensive zone of Jiangsu Province, an enterprise that abides by contracts and keeps promises, and the China General Mechanical Pump Industry Association. Member, self-operated import and export enterprise of the People's Republic of China.
The company has five workshops including casting, machining, fluoroplastic pump pressing, final assembly, and paint packaging, and five one-room functional departments including sales, technology, production, quality inspection, finance, and comprehensive office. It currently has 256 employees, including 5 senior engineers, 28 engineers, 136 technicians, and 66 managers of various types. The company covers an area of 38,000 m2 and has fixed assets of 18 million yuan. The company has complete production equipment, physical and chemical testing, and testing equipment, and has a high-quality water pump performance testing center (measuring range flow: 0.5-20000m3/h, head: 2-2900m). The main products are produced using international standards and advanced foreign standards.
The company's reputable products include 26 series and 460 specifications and varieties. The main products are FXLB type non-clogging cyclone pump, ZA, CZ type chemical process pump, ZE type high-temperature pump, IJT type titanium nickel chemical pump, FIJ type alkali pump, IH type chemical centrifugal pump, FXP rotary jet pump, DF type multi-stage pump, WFB type sealless self-control self-priming pump, FSB type fluorine alloy pump, FIEC type dilute acid pump, FIU mortar pump, FYL type long Shaft submersible pump, SPP type chemical mixed flow pump, FJX type forced circulation pump, FCJ, FHJ desulfurization pump, JFRB double suction melt urea pump, JYM diaphragm metering pump, rotor pump, HZP type slurry pump, ZXB type self-priming Pump, OTS double suction pump, etc.
The main materials of the product are 304, 304L, 316, 316L, CD4MCu, 904L, Mo3Ti, 20# alloy, TA2, TA3 pure titanium, TA9 titanium palladium alloy, Hastelloy, F46 fluoroplastic alloy, UHMWPE, steel lining, corrosion-resistant and wear-resistant rubber wait.
Feixiang products sell well all over the country and are widely used in petroleum, petrochemical, chemical, metallurgy, electric power, mining, medicine, light industry, food, automobile manufacturing, papermaking, environmental protection and other industries; among them, FXLB type non-clogging cyclone pump and FIEC type dilute acid pump, FIU mortar pump, JFRB double suction molten urea pump, IJT type titanium nickel chemical pump, FXP rotary jet pump and other products are widely used in petroleum, petrochemical, chemical, electric power, metallurgy, fertilizer and other industries to replace imported products, and are deeply loved by the majority of users. favor.
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